Product Overview

The Heavy Duty Impact Crusher is designed for size reduction of rigid and bulky waste materials that are difficult to process using conventional shredding equipment.

It is typically installed at the front end of recycling and waste processing systems to reduce large materials into more uniform sizes, improving the efficiency of downstream washing, sorting, and material recovery processes.

Unlike cutting-based machines, this equipment works through high-speed rotor impact, making it more suitable for hard plastic lumps, thick-walled materials, and irregular solid waste.

Application Experience

This equipment has been applied in different recycling system configurations, including HDPE and PP plastic lump reduction lines, industrial plastic waste pre-crushing systems, construction waste size reduction before sorting, and integrated plastic washing and recycling plants.

In real operating conditions, users have observed improved feeding stability, reduced material blockage in hopper systems, and more consistent particle size distribution for downstream processing equipment.

Engineering Design

The machine is built with a heavy-duty rotor system designed for continuous industrial operation. The impact chamber structure is optimized to maintain stable crushing performance under long-term working conditions.

A high-chromium alloy hammer system is used to improve wear resistance and extend service life. The rotor assembly is precisely dynamically balanced to reduce vibration during continuous operation.

A hydraulic housing opening system is integrated to simplify maintenance and reduce downtime. The equipment is suitable for 24-hour continuous operation in recycling facilities.

Working Principle

Material is fed into the crushing chamber through the hopper and is immediately exposed to high-speed rotating hammers.

The material is gradually broken through repeated impact and collision against chamber liners until it reaches the required particle size.

Final output size is controlled by adjusting rotor speed and the clearance between impact elements.

Economic Value

Compared with conventional shredders, the system is more suitable for rigid plastic materials and large solid waste due to its impact-based crushing principle.

In actual production environments, key benefits include improved feeding stability for downstream equipment, reduced downtime caused by material jamming, lower frequency of wear part replacement, and improved overall line efficiency.

Technical Data

Model	HDIC-800 / 1000 / 1200 / 1500
Feed size	Up to 800 mm
Output size	10–100 mm adjustable
Capacity range	10–120 t/h
Motor power	45–250 kW
Rotor structure	Heavy-duty welded design
Operation mode	Continuous industrial duty (24/7)

Selection Guide

This machine is suitable when the material is too rigid for standard shredders, when large plastic lumps or irregular blocks need to be processed, when stable feeding is required for downstream washing or pelletizing systems, and when high throughput with continuous operation is necessary.

Why Choose Us

We are a manufacturer focused on recycling machinery systems with experience in exporting industrial equipment to multiple global markets.

We provide engineering-based customization according to material conditions, strict quality inspection before shipment, complete technical documentation for installation and operation, and long-term spare parts and technical support.