The plastic granulator is a machine that melts and pelletizes cleaned plastic waste such as PP, PE, PET, etc. into uniformly sized recycled particles that can be directly used for production. We offer customized granulation solutions from single screw to triple screw, providing customized screw designs and heating configurations based on different material characteristics and production requirements.
Key Features
1.Multi functional and highly compatible: capable of handling various thermoplastic materials such as PP, PE, PET, ABS, etc., suitable for different forms such as films, hard materials, bottle sheets, etc.
2.Optimized screw design and precise temperature control ensure stable plasticizing effect, producing full and uniform particles, and facilitating subsequent recycling.
3.By using energy-saving motors and efficient heating systems, combined with low-energy screw geometry design, energy consumption per ton is significantly reduced while ensuring production.
4.The key components are made of high-strength wear-resistant alloy steel and undergo special heat treatment. Modular design makes disassembly, cleaning, and daily maintenance fast and convenient.
5.Each device undergoes strict testing before leaving the factory to ensure the stability and reliability of the production line, allowing you to start production immediately upon arrival
Detailed Technical Parameters
Example parameter table (taking the single screw series as an example)
|
Model |
Dimension(m) |
Weight(kg) |
main motor power (kW) |
output (kg/h) |
applicable material examples |
|
SC110 |
8.4*1.4*2.2 |
2000-3000 |
30-40 |
90-150 |
PE/PP film material |
|
SC125 |
9.5*1.6*2.2 |
2500-4000 |
30-40 |
110-200 |
PE/PP crushed material |
|
SC135 |
11.5*1.7*2.6 |
3000-4500 |
35-50 |
130-250 |
PP/PE hard material, PET |
|
SC150 |
13*1.9*2.8 |
3500-5000 |
40-60 |
170-300 |
Hard Material, Large Production Line |
Working Principle And Process
1 Feeding (forced feeding or belt conveyor) → 2 Plasticization extrusion (screw heating, shearing, melting) → 3 Filter (filter to remove impurities) → 4 Granulation (water ring/pull bar/air-cooled cutting) → 5 Packaging (finished granules)
Detailed Explanation Of Customized Services
For PE/PP film: Provide exhaust design+special screw structure to completely discharge water vapor and prevent strip breakage.
For PET bottle flakes: equipped with high aspect ratio screws and a dedicated crystallization drying system to ensure that the bottle flakes are fully dried and plasticized.
For engineering plastics/modification: We recommend the twin-screw model, which provides stronger shear mixing effect and is perfectly compatible with filling, reinforcement, blending and other processes.
Configure according to requirements:
Screen changing system: Provides manual, hydraulic plate or fully automatic non-stop screen changing options.
Particle cutting method: Depending on the material characteristics, water ring cutting, strip cutting, or air-cooled die cutting can be selected.
Automation control: It can integrate a PLC control system to achieve full automation from feeding to cutting, and monitor key data such as temperature, pressure, and current in real time.
Frequently Asked Questions
Q: Can your granulation machine handle wet film materials like mine?
A: Absolutely possible. Our single screw granulator is equipped with an efficient exhaust system as standard, and with a dedicated screw design, it can discharge moisture in the form of water vapor during the melting process, effectively solving the problems of film material "bleeding" and "breakage".
Q: How should I choose a single screw or twin screw granulator?
A: Simply put, if your goal is pure recycling granulation (such as turning PE film, PP woven bags, PET bottle sheets into pellets), a single screw granulator is a cost-effective and mature choice. If you need material modification (such as adding calcium carbonate, colorants, fiberglass, etc.), or processing engineering plastics, then twin-screw granulation with better mixing effect is a better choice.
Q: What is the delivery time and after-sales service for the equipment?
A: The delivery time for regular models of equipment is 30 working days. We offer: 1) 1-year standard warranty; 2) Lifetime provision of original factory accessories; 3) Professional engineers can provide overseas on-site installation, debugging, and training services to ensure the rapid production of your production line.
Technical Support
As a professional recycling machinery supplier, we provide our customers with pre-sales technical consultation and application guidance, and offer customized service equipment according to their needs.
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