The Ton Bags & Jumbo Bags Plastic Granulator Machine is specifically engineered for recycling woven polypropylene (PP) and polyethylene (PE) bulk packaging materials, including jumbo bags, FIBC bags, ton bags, woven sacks, industrial bulk containers, and heavy-duty packaging waste.
Unlike conventional plastic scrap, jumbo bags often contain residual sand, dust, fibers, powders, and other abrasive contaminants. Their thick woven structure and high tensile strength also place greater demands on feeding, plasticization, filtration, and wear resistance. This granulation system is designed to address these challenges through reinforced mechanical components, advanced feeding technology, and high-efficiency melt filtration.
Available in capacities ranging from 80 kg/h to 330 kg/h, the SC110–SC190 series provides flexible solutions for recycling plants, industrial waste processors, and plastic manufacturers seeking to convert post-industrial or post-consumer woven plastic waste into reusable pellets.
Technical Specifications
|
Model |
SC110 |
SC125 |
SC135 |
SC150 |
SC160 |
SC190 |
|
Output (kg/h) |
80-110 |
90-140 |
120-150 |
140-190 |
180-230 |
260-330 |
|
Power (kW) |
30-40 |
30-40 |
35-45 |
35-55 |
45-75 |
55-75 |
|
Weight (kg) |
1650 |
1900 |
2350 |
2900 |
3400 |
4400 |
|
Dimensions (m) |
7×0.8×1.1 |
7.3×0.9×1.3 |
7.7×1.1×1.6 |
8.2×1.5×2.2 |
9.5×1.6×3 |
12.6×2×3.3 |
Key Features
Heavy-Duty Wear-Resistant Design
The machine is equipped with reinforced screws and barrels manufactured from high-strength alloy steel and optional bimetallic materials. This design helps withstand the abrasive contaminants commonly found in used jumbo bags, including sand, fibers, and mineral residues, while supporting long-term continuous operation.
Efficient Feeding for Woven Materials
Loose woven sacks and jumbo bag fragments can be difficult to feed consistently due to their bulky and irregular structure. The machine utilizes a forced-feeding system combined with a large-diameter screw design to ensure stable material intake and smooth extrusion performance.
Advanced Melt Filtration
A high-capacity filtration system effectively removes contaminants from the melt stream before pelletizing. Depending on processing requirements, the machine can be equipped with manual, hydraulic, or continuous screen changers to support different contamination levels and production capacities.
Optimized Plasticization Performance
The screw configuration is engineered to provide efficient melting, mixing, and homogenization of recycled PP and PE materials. Precise temperature control enables stable processing conditions and helps maintain consistent pellet quality.
Intelligent Control System
The integrated control cabinet features inverter drives, PID temperature controllers, and comprehensive safety protection functions. The touchscreen interface allows operators to monitor and adjust key processing parameters quickly and efficiently.
Flexible Configuration Options
The system can be customized according to feedstock characteristics, contamination levels, pellet quality requirements, and plant layout. Various pelletizing methods and filtration solutions are available to suit different production needs.
Typical Applications
Jumbo Bag and FIBC Recycling
Processing used flexible intermediate bulk containers (FIBC), ton bags, bulk packaging sacks, and industrial transport bags.
PP Woven Sack Recycling
Recycling woven polypropylene sacks from agriculture, chemicals, fertilizers, construction materials, and feed industries.
Industrial Packaging Waste
Processing production scrap, rejected packaging materials, and post-industrial woven plastics generated during manufacturing.
Heavy-Duty Plastic Waste Recovery
Suitable for recycling thick-wall woven plastics and highly contaminated flexible packaging materials requiring robust processing equipment.
Available System Configurations
Standard Recycling Line
Recommended for relatively clean industrial scrap.
Includes:
- Forced feeder
- Single-stage extrusion
- Hydraulic screen changer
- Strand pelletizing system
Enhanced Filtration Line
Recommended for post-consumer woven bags with moderate contamination.
Includes:
- Heavy-duty feeding system
- Advanced melt filtration
- Hydraulic or continuous screen changer
- Automatic pelletizing system
Heavy-Contamination Processing Line
Designed for heavily contaminated jumbo bags and industrial packaging waste.
Includes:
- Pre-shredding system
- Intensive feeding unit
- Multi-stage filtration
- High-wear-resistant screw and barrel configuration
- Automated pellet conveying and storage
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