Lifting Type Plastic Crusher Machine
Lifting Type Plastic Crusher Machine

Lifting Type Plastic Crusher Machine

The lifting crusher is a high-efficiency plastic crushing equipment. The machine body is made of high-strength steel, and the core blades are made of T10A and alloy steel, ensuring wear resistance and durability. It is equipped with an energy-saving power system, resulting in low energy consumption. Specifically designed for various materials, it improves the efficiency of material lifting and crushing coordination, achieving powerful and continuous crushing, making it a reliable professional piece of equipment for the plastic recycling industry.
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Parameter

 

Model

SWP500

SWP600

SWP800

SWP1000

SWP1200

Power(kW)

18.5-37

22-37

45-55

55-90

75-90

Output(kg/h)

300-400

500-700

700-900

1000-1200

1500-2000

Total Blade Number(PCS)

8

8

8

8

13

Dimensions (m)(approx.)

1.2*1.4*1.5

1.4*1.6*1.7

1.7*1.8*1.9

1.9*2*2.1

2.4*2.3*2.5

Weight(kg) (approx.)

1200kg

2100kg

2800kg

3700kg

5200kg

 

Feature

 

1. Unique Lifting Structure, Robust and Durable Materials: The integrated design of the elevator and crusher enables automatic and continuous lifting, completely freeing up manpower. The machine body is made of heavy-duty steel, and the blades are made of T10A and alloy steel, offering extremely high wear resistance. This allows you to easily handle mountains of materials, significantly increasing single-shift output and drastically reducing manual handling costs and blade replacement frequency.

2. Suitable for Multiple Materials, Achieving Multi-Purpose Use: It excels at efficiently handling long strips of pipes, profiles, and large bundles of film-materials that are difficult to feed manually. Its wide adaptability allows one machine to cover multiple recycling scenarios, solving industry challenges in crushing, expanding your recycling business scope, and increasing equipment utilization.

3. Optimized Energy Saving, Handling Complex Material States: The power system is optimized for continuous collaborative operation. Compared to the traditional "crusher + manual" model, overall energy consumption is lower, and operation is more economical. Whether it's loosely piled materials or tangled bundles, the elevator can stably transport them, eliminating tedious and dangerous manual pre-processing, making operations safer and smoother.

4. Forced Feeding, Unleashing Maximum Crushing Capacity: The elevator provides a stable and controllable lifting speed, ensuring the crushing chamber always operates at full capacity and high efficiency. This translates the equipment's nominal maximum crushing capacity into continuous and stable high actual output, maximizing your return on investment.

5. Automated Production Line Operation, Ensuring Continuous and Stable Production: From conveying and crushing to discharging, an automated production line greatly ensures the continuity and stability of the production process, serving as the core unit for building an automated recycling production line. It reduces production bottlenecks and human intervention, providing a solid foundation for achieving large-scale, high-efficiency 24-hour continuous operation.

 

Advantages

 

1. Integrated Design, Saving Labor and Space.

It combines the elevator and crusher into one compact, automated material handling and crushing unit. This directly eliminates the cost of purchasing additional elevator equipment and hiring dedicated operators, simplifying the layout and allowing your production line to start at a higher level and with greater intelligence.

2. Continuous Forced Feeding, Maximizing Capacity.

Stable mechanical feeding ensures the crushing chamber is always under optimal load, translating the equipment's theoretical crushing capacity into continuous, stable, high output, significantly increasing daily processing capacity.

3. Specializing in Material Challenges, Expanding Business Scope.

It excels at handling materials that are difficult to feed safely and efficiently manually, such as long pipes, large profiles, and bundled films. This equipment enables you to handle and process a wider variety of recycled materials, overcoming the industry pain point of long material crushing and enhancing your market competitiveness and business flexibility.

4. Turnkey Support, Ensuring Worry-Free Operation.

We provide a complete solution from site planning, equipment installation, integrated commissioning to personnel training. It also features rapid-response after-sales service and spare parts supply to ensure the stable operation of this integrated system and minimize the risk of production line downtime due to equipment failure.

5. Enhanced Automation and Optimized Long-Term Return on Investment.

This is a key step in achieving automated and continuous production lines. By reducing reliance on manpower and improving production efficiency and safety, it not only lowers operating costs but also enhances production predictability and product consistency, bringing you faster return on investment and superior long-term overall benefits.

 

Product Application Scenarios

 

1. Designed for efficient handling of large materials such as PVC/PE pipes, window and door profiles, and plastic rods. The elevator automatically conveys the materials, solving the problems of low efficiency and safety hazards.

2. Continuous processing of large batches of loose materials: Suitable for piles of bottle flakes, crushed materials, and thin injection molding scraps. The elevator enables stable and continuous automated material lifting, ensuring the crusher operates at full load and greatly improving the overall line efficiency.

3. Automated crushing of bundled soft films: For bundled agricultural films, mulch films, and stretch films, the elevator automatically lifts the materials, avoiding entanglement and blockage problems that easily occur during crushing, ensuring smooth and safe production.

4. Core pre-processing unit of automated recycling lines: As a standard front-end configuration of automated and continuous recycling production lines, it can seamlessly connect with subsequent conveying, sorting, and cleaning equipment, and is a key link in building an integrated intelligent factory of "feeding-crushing-processing".

5. Space-constrained sites or sites requiring high labor efficiency: Its vertical and compact structure is particularly suitable for use in factories with limited space. Replacing the traditional "manual labor + crusher" model with a single piece of equipment significantly reduces reliance on manual labor and labor intensity.

 

Packaging and Transportation

 

We offer two main options: unpacked and crated.

Unpacked Option: Heavy equipment is secured with a steel frame base, covered with multiple layers of waterproof material and corner protectors, providing economical and robust protection.

Crated Option: We offer fully sealed wooden crates with excellent impact and moisture resistance, making them the preferred upgrade option for transporting precision components or meeting high standards.

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Client Profile

 

Our machines are sold worldwide, covering more than twenty key markets in Asia, Africa, the Middle East, and South America, including South Africa, Saudi Arabia, and Turkey.

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Production Process Flow

 

1. Unified Design and Feeding: A systematic dynamic matching design is implemented for the crusher's rotational speed and the elevator's speed to ensure smooth material flow. Structural components such as the machine body and buckets are CNC-cut, while core components like the blades (T10A/alloy steel) and elevator buckets are sourced from specialized materials.

2. Dual-Module Parallel Manufacturing:

Crusher: The housing undergoes stress-relief welding and smooth inner wall treatment. The rotor assembly undergoes high-precision dynamic balancing, and the blades are quenched, tempered, and precision-ground.

Elevator: The frame ensures straightness, and the rollers undergo dynamic balancing. The core focus is on wear-resistant treatment and precision assembly of the conveying components.

3. Precision Machining of the Linkage System: Both the crusher's main shaft and the elevator's drive shaft undergo precision machining and heat treatment (e.g., surface quenching of bearing seats). A highly matched reducer and shared base are machined and assembled to ensure extremely high coaxiality and levelness of the two power systems, laying the foundation for smooth operation.

4. Assembly and Intelligent Control: Seamlessly align and connect the crusher and elevator to ensure a smooth transition. Install a dual-frequency conversion control system to precisely control the speed of both machines and set up interlocking logic (such as overload protection), adjusting to optimal coordination.

5. Interlocking Testing and Shipment: After conducting no-load interlocking tests, perform full-process load tests using typical materials such as long pipes and bundled films to verify the continuity of crushing and conveying and overall capacity. After passing the tests, apply overall coating and undergo final inspection before shipment.

 

Company Introduction

 

Yantai Xushi Machinery Co., Ltd. is a private enterprise integrating R&D, manufacturing, and sales. It mainly produces recycling equipment such as plastic granulation lines, crushing and cleaning machines, and hydraulic balers, with an annual output of over 200 sets. The company values contracts and reputation, and sincerely invites cooperation for mutual development.

product-1277-957
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Product Certification

 

product-1600-618

 

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